Solution and maintenance method for filling machine manufacturer to analyze machine operation failure
At present, beer is liked by many people. The beer sold on the market is nothing more than bottled beer and canned beer. Since there is canned beer, there will naturally be filling machine equipment, as the filling machine is used longer and longer, it is inevitable that there will be some minor faults. trano filling machine manufacturers will take you to see the common fault solutions and daily maintenance methods of beer filling machines.
I. No filling during automatic operation 1. Failure phenomenon: after the machine is started, the bottle is not filled after the actions such as bottle feeding are in place. 2. Possible causes of failure :(1)Lower dive lower limit photoelectric position error; (2)Photoelectric damage of the dive limit; (3)Equipment parameter setting error; (4)The incoming bottle photoelectricity does not hold the bottle; (5)Level filling function open level not; (5)The cylinder of the card bottle has not been hit.
3. Steps and methods for filling machine manufacturers to solve faults :(1)Check the alarm interface, is the lower limit of liquid level alarming -? -
If not, check whether the material level of the material cylinder is sufficient. If not, check whether the line of the liquid level detector is abnormal. If the line is normal, check whether the contact corresponding to the PLC is damaged, if the PLC contact is normal, the liquid level detector is damaged. (2)
Check whether the cylinder of the card bottle is hit after the automatic operation is in place.
If the cylinder of the card bottle is not punched out, manually check whether the valve of the card bottle is working. If not, check whether the air pressure is normal and whether the relevant lines fall off or are loose, if there is no abnormality in the above inspection, check whether the contact corresponding to PLC is damaged. If the contact of PLC is normal, the valve body is damaged. (3)
Make sure that when the dive function is turned on during the automatic operation, check the position of the limit photoelectric and the light beam position--
When the dive cylinder drops to the low position, move the photoelectric light at the lower limit of the dive to ensure that the photoelectric indicator light at the lower limit of the dive is on.
If the photoelectric indicator light cannot be lit up, it is necessary to check whether the lower diving limit photoelectric related line is normal. If the line is normal, it indicates that the photoelectric is damaged and needs to be replaced. (4)
When running automatically, check whether the parameters in the touch screen are set incorrectly -? -
Check whether the number of filling heads in the parameter setting is set correctly;
Check whether the buffer filling quantity is set to exceed the target filling quantity; Check whether the initial irrigation delay time is set too long;
Check whether the filling capacity is set on the filling metering page. (5)
When running automatically, after the action is in place, check whether there is a bottle blocking at the photoelectric place of the bottle -? -
Adjust the position of the photoelectric switch to ensure that there is a bottle blocking at the photoelectric position when the bottle is running automatically.
Second, the filling machine manufacturer's daily maintenance of the filling machine (1)
Before each new start, check the water filter and oil mist that will be combined to start. If you find that too much water should be poured out in time, if you check that the lubricating oil needs to be filled, you must not be careless.
However, under normal circumstances, lubricating oil can be added once every six months, but if there is an accident, it should be faced flexibly. (2)
It is necessary to regularly check whether the grounding wire is firmly contacted, and also check the starting pipeline, air pressure and motor chain accordingly. If it is found that it is not in normal working condition, should immediately stop the machine to do a good job of repair. (3)
Check whether the mechanical parts are in a normal cloud state regularly, and then check whether the screws are loose. (4)
After each shutdown, we must do a good job in the treatment of fertilizers, and we must also do a good job of cleaning and sanitation everywhere. This is also a kind of maintenance for machinery. (5)
Under normal use, the filling machine cannot be moved or collided.
The above is the solution and maintenance method for the filling machine manufacturers to sort out the filling machine without filling during operation. In addition, the filling machine equipment must pay attention to daily maintenance and cleaning, because this will affect the taste and quality of beer, if you buy equipment, it is recommended to combine your own decoration style and choose what suits you. I hope this article can help you.
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