The advantages and disadvantages of saccharifying system each combination

1, the two type saccharifying system ( Two bodies and saccharifying system) This equipment use more common in the industry at present, there are mainly boil saccharification filter tank + spiral heavy tank, saccharifying the function of the filter tank, saccharification and filtering, boil the function of spiral heavy tank: boil and heavy. If you configure a hot water tank can improve work efficiency by 50%. Two device type saccharifying system advantages: (1) simple equipment, less investment. (2) the line is simple, easy to operate. (3) equipment level is low, high requirements on site is not high. Its main drawback is: (1) the wort filtration can only take the suction filter ( The mash within the filter tank, through the wort extract wort pump, pump into the boiling heavy tank) , filter is relatively slow, the winemaker demand is higher, once the operating error, light tight, lead to wheat bad layer filter is difficult, or lead to sieve plate deformation, affect the subsequent use. (2) in the beer equipment manufacturing industry generally set up in boiling pot agitator, because of the boiling pot with the function of the heavy tank, agitator can affect spiral sink effect. (3) the worst water can only be prepared ahead of time, stored in a container or fermentation tank ( Generally not recommended in the fermentation tank, such as improper operation, make easily formed in the fermentation tank vacuum or affect the operation of the water system) Inside, the operation trouble and high heat loss. (4) this kind of equipment in order to reduce the impact on spiral sink, generally do not set the spin cross, main set within the mash tun, spin cross role is to prevent any swirl when mash, apparently, does not set the spin the saccharification of the cross/boiling pot, its easy to form vortex when mash, cause gas into the wort pump, light will form gas in wort pump, heavy may be due to a large number of gas into the wort pump, the formation of cavitation, affect the wort pump life. (5) saccharifying mash method can only be used against the mash, saccharification temperature step less, demanding the quality of malt. 6. Usually a day can only make two batches, and need to winemakers to stay up late to work overtime. Tip: gas bound refers to wort pump and centrifugal pump of the pump head with a certain amount of air, will cause the impeller center formed by low voltage to the liquid suction pump, unable to transport liquid. Cavitation flow of the fluid due to the partial pressure of reducing bubble phenomenon. Pump cavitation occurred in the cavitation area will cause part of erosion, further development will cause the loss of head, vibration noise is produced. Due to the long-term impact repeatedly and trace the chemical corrosion effect of dissolved oxygen in the liquid, the impeller local surface spot and damage of crack and even into a spongy. Combination of three type saccharifying system (2, Two body three saccharifying system) Such devices are generally + saccharifying boiling pan filter tank + spiral heavy tank, the filter spiral heavy tank actually consist of two layer structure, the upper is filter tank, the lower is spiral heavy tank, common in beer house and cooking. Combination of three unit type advantages: (1) the relative three body saccharifying system and overall more compact cover an area of an area small. (2) the boiling pot steam jacket heating area are large, warming faster. (3) filter tank above the spiral heavy tank, can realize natural filtering ( Wort by gravity filter) , filtering speed, high extract pure brightness, even if the error, also won't appear wheat tight lead to worse layer sieve plate deformation phenomenon. (4) spin heavy tank for vertical cylindrical tank design, because it is a special spiral heavy tank, spin sunken mouth design for tangent rotary sunken mouth, so hop and thermal sludge separation effect is better. (5) wort filtration, boiling pot preparation can develop bad water, and can at the same time of filter for washing, can shorten saccharification time 30 - 50 minutes, utilization rate is higher than the two type saccharifying system. 6. Usually a day can make two batches, if consider to stay up late to work overtime, can brew 3 - a day In beer sales peak, four batches, can in the shortest possible time, more wine brewing. Its main drawback is: (1) equipment generally higher than traditional saccharification two apparatus equipment, have a certain request for the height of the scene. (2) equipment investment than traditional saccharification two apparatus type, combination of three type saccharification maximum do 1000 l and has limited capacity. 3, three type saccharifying system ( Three body saccharifying system) Combination, this kind of equipment is common in middle and small brewery equipment has many forms, common combination is as follows: (1) mash tun boil + filter tank + / spin heavy tank (2) the saccharification/filter tank + + spiral heavy tank (3) saccharifying boiling pot boiling pot + filter tank + spiral heavy tank its main advantages as follows: (1) brewed batch with combination of the three machine type equipment every day. (2) equipment height is short. (3) a variety of combinations can be chosen, late can be transformed into four type glycosylated. Its main drawback is: (1) filter can only take the suction filter. (2) equipment covers an area of a larger, more investment. 4, four type saccharifying system such equipment is common in small or medium-size breweries, outside the saccharification will also provide heat water tank, so that we can greatly improve production efficiency. Its main advantage is: the saccharification fission a clear division of responsibilities, significantly reduce the time of pan, improve the efficiency of production daily brew up to 5 batch batch. Its main drawback is: (1) the size of the equipment and is large, in the current transportation conditions, such equipment can do 3000 l, the largest volume again big site construction is needed. (2) the equipment investment is large.